A waste product from the production of commercial goods is industrial wastewater. Water is necessary for almost every stage of manufacturing across various businesses, whether from the foods we eat, the drinks we drink, the clothing we wear, or the paper and chemicals we use.
Water may take up several impurities throughout the production process that must be removed to appropriate levels before it can be discharged from an industrial manufacturing plant. Suspended solids (TSS), fats, oils, grease (FOG), pH, bacteria, selenium, heavy metals, and other controlled chemicals and substances are typical components that may need to be treated.
For commercial enterprise operations to be effective, sustainable, and compliant, industrial non-chemical water treatment systems available at Mundimex, Inc. for biological treatment of wastewater are crucial. Our technology increases equipment performance, saves costs, safeguards the environment, and encourages responsible water management by enhancing aqua and eliminating contaminants. To meet their production targets while reducing their environmental impact, enterprises must invest in dependable water treatment protocols, given the growing emphasis on sustainable practices.
The Objective Of Our Industrial Water Treatment
The key water treatment objectives are anti-scaling, biological treatment of wastewater, prevention of corrosion or metal pitting, and ensuring that water disposal criteria are upheld and water table contamination is avoided. Equipment, including boiler feeds, pipes, and cooling towers, must be safeguarded from corrosion, metal pitting, algae, or failure from harmful mineral salts. When processes are out of balance, and critical components are exposed to corrosion because of scaling conditions, the whole system might collapse.
To achieve a certain level of water quality for diverse businesses, including hotels and resorts, food and beverage production, refineries, and steam generation, a system often includes various MAGNETIZER® monopolar magnetic rings working in tandem, triandem, or quad configuration.
The Need For Industrial Water Treatment Systems
As a result of industrial activity, commercial enterprise effluent is produced. Commercial wastewater comes in various forms (from cleaning and cooling operations, for example) and contains a variety of contaminants.
Water is used in most commercial enterprise processes in some capacity. Whether the water is disposed of in the sewage plants and returned to the environment after use, it must be handled after use.
Industrial wastewater may be controlled until the local rules’ discharge restrictions are reached, or it can be recycled.
The treatment must be adequate for the former to prevent any negative environmental effects from the discharge. If the effluent is released into the sewage network, its physical and chemical qualities must comply with current requirements.
Reusing industrial effluent that has previously undergone treatment is a third alternative that Mundi offers with its proven MAGNETIZER® technology in biological treatment of wastewater.
The most sustainable option is to treat wastewater until it meets the reusing standards since water is a natural resource that shouldn’t be squandered. Reuse often offers the best value because of the increasingly stringent environmental restrictions.
Major Industrial Chemical Water Treatment System Components
i) Pre-Treatment
Pre-treatment procedures are used to remove big particles, suspended sediments, and debris from the raw aqua. Techniques including screening, sedimentation, and filtration are frequently used for this. Removing these contaminants upfront avoids equipment damage and blockage in subsequent operations.
ii) Filtration
Smaller particles, suspended solids, and certain dissolved contaminants must be removed by filtration. Many filtering techniques are utilized, including membrane filters, activated carbon filters, sand filters, and filters for multimedia. These filters efficiently remove pollutants, enhancing the quality and purity of the water.
iii) Chemical Therapy
Chemical treatment includes adding substances to the water to adjust the pH, sanitize it, and eliminate certain impurities. To increase the effectiveness of the treatment procedure and guarantee the appropriate water quality requirements, substances, including coagulants, flocculants, disinfectants, and pH adjusters, are utilized.
iv) Desalination
Desalination technologies are used in enterprises in water-scarce locations to transform saltwater or brackish water into freshwater suitable for commercial enterprise usage. Reverse osmosis, electrodialysis, and distillation are three desalination processes that clean aqua of dissolved salts and other contaminants to make it suitable for various uses.
v) Water Reuse And Recycling
The MAGNETIZER® solution includes cutting-edge non-chemical water treatment technology for recycling and reuse inside industrial facilities. Reusing treated aqua for non-potable uses, including irrigation, cleaning, and cooling towers, helps conserve freshwater supplies and lowers total use.
Why Do You Choose MAGNETIZER® Industrial Chemical Water Treatment Systems?
‣ Greater Efficiency
Our solution, including biological treatment of wastewater, improves the effectiveness of industrial operations by eliminating chemical pollutants such as sodium or salts, precipitating sedimentation and helping preserve aqua purity. The efficiency of the equipment is maximized, and the possibility of operating problems like corrosion, fouling, and scaling is eliminated or greatly reduced. As a result, production rises, downtime is cut, and maintenance expenses drop.
‣ Unprecedented results
Through the years of its exploitation, MAGNETIZER® has demonstrated many beneficial effects that have astounded experts, such as reducing SAR by 90% in saline irrigated water in one of the most developed and advanced pro-ecological environments. Out of 1000 applications used over the past 30 years in over 40 countries, we still do not know all the benefits our technology can bring to your operation, as each process application may be different. However, out of the experience, we can assure you of your satisfaction.
‣ Environmental Defense
By reducing the effect on ecosystems and avoiding pollution, our water treatment technology helps maintain the environment. Industries may lessen their dependency on freshwater supplies, preserve natural resources, and prevent the release of hazardous compounds into rivers, lakes, and seas by naturally treating and reusing water with MAGNETIZER®.
‣ Adherence To Regulations
Strict rules governing water use, disposal, and environmental effects apply to industries. By ensuring that the water used in their operations complies with the necessary standards, industrial water treatment systems assist businesses in meeting these regulatory criteria. Industries can prevent fines, legal problems, and reputational damage by implementing effective treatment procedures offered by MAGNETIZER®.
‣ Scalability And Adaptivity
Systems for treating commercial enterprise water are designed to be flexible and expandable to meet the unique requirements of various sectors. These plants may be altered and extended to meet shifting water needs and production demands, whether a small business or a huge commercial enterprise complex.
Chemical Water Treatment Techniques For Commercial Uses
Water is a crucial resource for many industrial operations, but it often has contaminants that may impair the efficiency of machinery and lower the quality of finished goods. Industrial applications often use chemical water treatment techniques to eliminate or manage these contaminants. An overview of the many chemical treatment techniques utilized in various sectors may be found on this website.
- Coagulation And Flocculation
To remove suspended particles from water, popular techniques include coagulation and flocculation. Chemical coagulants like alum or ferric chloride are added to the water to destabilize the particles. The production of bigger particles is then encouraged by adding flocculants, readily removed by sedimentation or filtering.
- Modification
In many industrial processes, adjustment is essential for maintaining the appropriate conditions. Depending on the particular needs of the operation, chemicals like sulfuric acid or caustic soda are employed to raise or lower the pH of water. Corrosion and metal pitting, the product of limescale, and biological growth may all be avoided with proper pH management, which our technology provides.
- Control Of Corrosion And Scale
Pipelines and industrial machinery are susceptible to severe damage from scale and corrosion. Scale and corrosion inhibitors, for example, may be used in chemical treatment processes to avoid or lessen these problems. On metal surfaces, inhibitors provide a layer of protection that inhibits scale growth and slows the pace of corrosion. However, their use has the cost of degrading the pipe material, unlike with the deployment of MAGNETIZER®.
- Ion Exchange
By exchanging them with ions found in the resin, specific ions are removed from aqua via ion exchange. This process often removes calcium and magnesium ions from water that might cause scaling. Additionally, it is used in procedures for demineralization and deionization in sectors including power production, electronics manufacturing, and medicines.
- Membrane Filtration
Membrane filtration removes dissolved materials, colloids, and suspended particles from water using semi-permeable membranes. Reverse osmosis (RO), nano-filtration (NF), and ultrafiltration (UF) are some of the several membrane types that are used, depending on the size and kind of the pollutants. Desalination, wastewater treatment, and beverage manufacturing all employ membrane filtering extensively.
It is worth mentioning that MAGNETIZER® is an excellent add-on to a Reverse Osmosis system or a filter, augmenting their efficacy.
It extends the regeneration cycle of filters or RO equipment, i.e., enhances the filter’s life with reduced calcification and fewer dirt particles. It also shortens the time and effort of processing water through the RO membrane due to the lowered water surface tension. It augments the work of filters and RO systems, protecting them for a lifetime.
- Activated carbon
MAGNETIZER® is also a helpful add-on for carbon-activated softeners since GAC (granular activated carbon) is an excellent medium for growing bacteria, whereas MAGNETIZER® technology has a proven bactericidal effect and apart from its water-softening it is sought after on some markets, such as Japan, for its bactericidal effect.
- Advanced Oxidation Processes (AOPs)
These are utilized to break down and eliminate organic pollutants and toxins from water. AOPs use various methods, including ozone oxidation, ultraviolet (UV) oxidation, and oxidation based on hydrogen peroxide. These activities produce extremely reactive hydroxyl radicals, which efficiently oxidize and degrade complex organic molecules. AOPs are used in pharmaceuticals, the chemical industry, and textile manufacturing that deal with difficult effluent streams. They provide a potent way to eliminate persistent organic contaminants and meet strict criteria for effluent quality.
University tests have demonstrated that MAGNETIZER® fully oxygenates water, even as well oxygenated as the Jurassic one, being one of the most affordable technologies for the oxidation process. With polarized and rearranged molecules, the magnetized water can enhance the functioning of AOPs.
The Most Efficient Water Treatment Addition That Best Meets Your Needs
At Mundimex, Inc., we provide a trouble-free and permanent technology for treating commercial enterprise processes and wastewater that affects the effluents and flocculants produced by various production processes. For the treatment of the major pollutants that may be found in commercial enterprise effluent, such as brines, organic matter, metals, detergents, oils, insecticides, nitrates, pesticides, phosphates, etc., we have established a wastewater treatment protocol.
The technologies used in each plant rely on various elements, including wastewater characterization, available energy sources, the cost of operation, etc.
Our vast expertise in the design, installation, startup, and maintenance of Industrial Water Treatment MAGNETIZER® technology enables us to put in place the most effective and affordable sewage treatment system that best meets the requirements of each client.
Medicine manufacturing Plant BIOGAL S.A.
